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Foundry Fluxes

Graphite

Fixed Carbon

Ash Content

Volatile Matter

Fixed Carbon

Moisture

60-65%

33.500%

2.15%

64.350%

0.30%

70-75%

23.500%

0.018

74.750%

0.004

Graphite Liquid Base

 Graphite/Water

 Zircon/Water

 Alumina Silicate Water

Sp. Gr.

 1.35-1.4

 1.75 ± 0.03

 1.50-1.55

Viscosity

 25-30 Sec.

 25-30 Sec.

 25-30 Sec.

Dilution Rate For Viscosity

4:04-0.5 (P:W)

1:0.2-0.25 

1:0.20-0.30 (P:W)

Solid On Diluted Sample

42-45%

45 ± 2%

45 ± 2%

Graphite Paste Base

 Graphite/Water

 Graphite/Water

Zircon/Water

Zircon/Graphite/Water

Sp. Gr.

 1.60-1.65

 1.75-1.80

-

1.70-1.80

Viscosity

 16 Sec.

 17 Sec.

-

-

Dilution Rate

 1:1.25-1.5

 1:2.2-2.5

2:1 (P:W)

-

Terracoat

Colour

Appearance

Coating on Oil Core

Dilution (1:2) (Product : Water)

Settling Rate

Dilution (1:4) (Product : Water)

Black

Powder

-

Good Bond,No Peel Off

2%

-

Coal Dust

Volatile Matter

Ash Content

Fixed Carbon

48.10%

5.60%

46.30%

Coal Seam

Volatile Matter

Ash Content

Fixed Carbon

57.40%

4.75%

37.85%

Aluminium Silicate

 Zircon Base

 Alumina Base

 Water Base

Baume

 60 ± 5

 55 ± 5

 85 ± 5

B-4 Cup Test

15 ± 2 Sec

17 ± 1 Sec

15 ± 1 Sec

Sp. Garvity

1.53 ± 0.05

1.5 ± 0.05

1.4 1.5

Core Fixer / Core Set Oil

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